The TQ-3D is a semi-automatic precision inspection system specifically developed for quality control in the wire harness industry. Featuring a patented integrated cutting and grinding design, it consolidates precision sectioning， grinding, etching, high-definition imaging, and intelligent analysis into a compact unit.
TQ-3D Semi-Automatic Integrated Cutting & Grinding Terminal Cross-Section Analyzer
Product Overview
The TQ-3D is a semi-automatic precision inspection system specifically developed for quality control in the wire harness industry. Featuring a patented integrated cutting and grinding design, it consolidates precision sectioning， grinding, etching, high-definition imaging, and intelligent analysis into a compact unit. It can complete the entire process from sample preparation to analysis for a single terminal (up to 120mm²) in approximately 5 minutes. With user-friendly operation, Japanese optical components, and professional analysis software capable of automatic pass/fail judgment，it is an ideal tool for enhancing quality control efficiency on the production line.
Key Features
Integrated & Efficient Sample Prep: Utilizes a patented integrated cutting and grinding device to perform sectioning and grinding in one step， guaranteeing perfectly flat cross-sections and eliminating transfer errors.
Intelligent Analysis & Judgment: Built-in professional software automatically measures dozens of parameters including crimp height/width/radius, wall thickness, burrs, compression ratio, void ratio, wire count etc. and automatically calculates results against international standards to provide a pass/fail judgment, exporting a comprehensive Word report with data and cross-section images.
High-Definition Optical Imaging: Equipped with a 12-megapixel industrial camera and an Extended Depth of Field (EDOF) optical system, delivering clear magnified images from 45X to 512X for precise measurement.
Broad Compatibility & Coverage: Includes dedicated fixtures for various terminal sizes. The analysis range covers 0.01mm² to 120mm², meeting the inspection needs of wire harnesses across industries including home appliances, automotive, electrical, IT peripherals and rail transportation.
Technical Specifications
Module | Specification |
Analysis Range | 0.01mm² ~ 120mm² (Corresponding Diameter: φ0.1mm ~φ13mm) |
Precision Cutting Module | Speed: 0-5000 rpm; Cutting Wheel: ID 25.4mm, OD 110mm, Thickness 0.55mm |
Precision Grinding Module | Speed: 0-5000 rpm; Z-axis Adjustment: 0-10mm; AA-Sandpaper: 2500# |
Etching Module | Method: Dedicated chemical cleaning (3-5 sec); Electrolytic etching (Optional) |
Optical Imaging Module | System: EDOF Optical; Magnification: 45X – 512X; Camera: 12 Megapixels |
Software Analysis Module | Auto-analysis of C/H, C/W, C/R, wall thickness, burrs, compression ratio, void ratio, wire count etc. with auto judgment. |
Power & Dimensions | Power: 110-220V AC; Dimensions: L500×W350×H350mm; Weight: Approx. 30Kg |
